Tiantai 1000L/h Membrane filter

I.Application and Features

This machine is widely used for the filtration of beer, yellow wine, fruit juice beverages, pharmaceuticals, and other liquids. The device adopts advanced foreign microporous membrane filtration technology, offering excellent clarification and sterilization filtration performance. Depending on the material to be filtered, different filter cartridges (membranes) can be selected. This allows the desired molecules to pass through the membrane for purification, while impurities and bacteria in the material are retained.

Membrane filter

II.Features:

Compact size, low investment, easy to transport and install

Hygienic design with fully enclosed ope5tion, no sanitary dead corners

Filter cartridges are easy to install and remove, resistant to mold, and leak-proof

Capable of meeting any flow rate requirements

No residual waste

III Specification

 

A: Primary filter (pre-filter):
Flow rate: 1000L/h
Filtration accuracy: 1um
Filter element length: 30 inches
Filter element material: polypropylene
Number of filter elements: 1
Working pressure: 0.4Mpa
Working temperature: 80℃
Maximum tolerance temperature: 142℃
Sterilization temperature: 121℃
Filter cartridge material: 304 stainless steel
Connection diameter: φ25
Interface type: plug-in
B: Secondary filter (fine filter)
Flow rate: 1000L/h
Filtration accuracy: 0.65um
Filter element length: 30 inches
Filter element material: polypropylene
Number of filter elements: 1
Working pressure: 0.4Mpa
Working temperature: 80℃
Maximum tolerance temperature: 142℃
Sterilization temperature: 121℃
Filter cartridge material: 304 stainless steel
Connection diameter: Φ25
Interface type: plug-in

Membrane filter

IV Brief Description of the Process Flow:

The standard setup consists of the following filters: one pre-filter and one fine filter.

Pre-Filter:
Used to trap diatomaceous earth or other solid particles in the filtered liquid, thereby protecting the fine filter. The filtration precision is 1μm.
The pre-filter serves two important functions:

1.To retain yeast and impurities that would normally pass through during filtration.

2.To reduce the load on the fine filter and extend the service life of its filter cartridge.

Fine Filter:
Removes particles, microorganisms, and flocs to further enhance the clarity and brightness of the beer. The filtration precision is 0.45μm.
To reduce operator workload and facilitate equipment disassembly, a quick-opening design is considered.

V.Equipment Composition:

a.One pre-filter and one fine filter are installed on a single base frame.
b. Piping and valves are made of 304 stainless steel.
c. CIP and backflushing pipelines use Φ32 clamp-type butterfly valves.
d. Equipped with pressure gauges, drain valves, and other necessary valves.

VI、Equipment List

No. Name  Specification Quantity Supplier
1. Base
1 Machine base 304 1set TIANTAI
2 Adjusting bolt 304 4sets TIANTAI
2. Pre-filter 1 set
1 Filter body 304 1set TIANTAI
2 Support feet 304 1set TIANTAI
3 Upper cover assembly 304 1set TIANTAI
4 Locking bolts 304 1set TIANTAI
5 Pressure gauge 0-1MPa 1set Shanghai
6 Exhaust valve 304 1set TIANTAI
7 Seal Silicone 1set Jiangsu
8 Pipeline 304   Φ25 1set TIANTAI
9 Valve 304   Φ25 1set TIANTAI
10 Drain valve 304   φ25 1set TIANTAI
11 Backwash device 304   φ25 1set TIANTAI
12 Filter element 0.6um Polypropylene 30 inches 3sets China made
3. Fine filter 1 set
1 Filter body 304 1set TIANTAI
2 Support feet 304 1set TIANTAI
3 Upper cover assembly 304 1set TIANTAI
4 Locking bolts 304 1set TIANTAI
5 Pressure gauge 0-1MPa 1set SHANGHAI
6 Exhaust valve 304 1set TIANTAI
7 Seal Silicon 1set JIANGSU
8 Pipeline 304   φ25 1set TIANTAI
9 Valve 304   φ25 1set TIANTAI
10 Drain valve 304   φ25 1set TIANTAI
11 Backwash device 304   φ25 1set TIANTAI
12 Filter element 0.45um Polypropylene 30 inches 3sets China made

Tiantai Company

TIANTAI turnkey brewery plants offer innovative solutions and cutting-edge technology to help you achieve your brewing dreams. With Tiantai you can trust that your brewery project will be in expert hands from start to finish. As a general contractor, Tiantai supplies turnkey solutions for the entire brewery. We manufacture precisely matched brewery systems developed according to energy and economic aspects. With our decades-long experience in integrative systems construction, we have successfully completed a multitude of turnkey projects all around the globe.

 

 

 

 

 

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