12000L Commercial Brewery System

The 12000L Commercial Brewery System is designed for industrial and large-scale commercial breweries, where the finished beer is packaged in bottles or cans for retail distribution. It usually have five-vessel brewhouse—mash tun,Mash Cooker, lauter tun(or mash filter), boiling kettle, and whirlpool tun—capable of producing 1 to 6 batches per day with consistency and efficiency. To meet the demands of diverse beer styles and varying fermentation cycles, the system can be paired with fermenters of 12000L, 24,000L, or 72,000L capacity.

The system typically includes:Automatic control system,Malt milling system,CIP (Clean-in-Place) system,Glycol cooling system,Steam heating system,Compressed air system,RO water supply system.

Capacity / batch 12000L 12000L 12000L
Brewing batch / day 2 4 6
Brewhouse specification 5 vessels 5 vessels 5 vessels
Fermenters specification 12000L*8

24000L*4

As design

24000L*8

48000L*4

As design

24000L*10

48000L*4

72000L*2

As design

 

Layout and Process

Tiantai designs the layout according to your site and conducts beer process design to improve site utilization and save energy for you.

12000L Brewery system
Ingredients Storage System

Pallets *8-10 sets

Malt Milling System

Dry mills *1 unit

Brewhouse System
  • Mash tun *1 unit
  • Lauter tun *1 unit
  • Brew kettle *1 unit
  • Whirlpool tank *1 unit
  • Plate and frame heat exchanger *1 unit
  • Wort aeration system *1 set
  • Yeast pitching system *1 set
  • Supporting pumps, valves, sanitary stainless steel pipes, various sensors, operating platforms, etc.

Fermentation System
  • 20HL fermenter *12 units
  • 40HL fermenter *14 units
  • Supporting pumps, valves, sanitary stainless steel pipes, various sensors, operating platforms, etc.

Filtration System

– Kieselguhr adding tank *1 unit
– Front buffer tank *1 unit
– Kieselguhr mixing tank *1 unit
– Candle filter *1 unit
– Rear buffer tank *1 unit
– Bag trap *1 unit
– Other adding systems are equipped according to the process
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, operating platforms, etc.

Maturation and Conditioning

– 40HL bright beer tank *1 unit
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, operating platforms, etc.

Pasteurization System

– Flash pasteurizer *1 unit
– Buffer tank *1 unit
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, operating platforms, etc.

Control System

PLC cabinet *1 set

CIP System

– Hot alkali tank *1 unit
– Hot water tank (sterile water tank) *1 unit
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, etc.

Hot Water Supply

– Hot liquor tank *1unit
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, etc.

Cold Water Supply

– Cold liquor tank *1 unit
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, etc.

Brewing Water Supply

– Brewing water tank *1 unit
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, etc.

Refrigeration System

– Chiller *1 unit
– Glycol water tank *1 unit
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, etc.

Reverse Osmosis System

– Raw water tank *1 unit
– RO water treatment machine *1 unit
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, etc.

Steam Supply System

– Steam boiler *1 unit
– Distributor *several set
– Steam pipes, valves, etc

Compressed Air Supply System

– Oil-free air compressors *2 sets
– Air buffer tank *1 sets
– Air dryer *1 sets
– Several filters
– Supporting pumps, valves, etc.

Electricity Supply System

– Power cables
– Signal communication cables
– Cable bridge
– Bridge bracket
– Conduit

Filling System (bottle)

– Depalletizer *1 set
– Rinsing machine *1 unit
– Filling machine *1 unit
– Capper machine *1 unit
– Tunnel pasteurizer *1 unit
– Drying Machine *1 unit
– Labelling Machine *1 unit
– Inspection Machine *1 unit
– Packaging Line *1 set
– Palletizer *1 set

General specification for 12000L brewery equipment
No. Name Components Capacity Parameter
1 Grain Milling Unit Rolling Miller 3000-3500kg/hr Double roller
Speed differential
Flexible Auger 4t/h Stainless steel screw
PVC pipe
Silo 5000L SUS304
2 Brewhouse Unit Mash tun 12000L Steam jacket on bottom and side
Agitator inside
Wort hydrator mounted top of mash tun
Lauter tun 12000L Grain rake with VFD
Laser cutting V-wire False Bottom
Easyclean and detachable sparging spray ring
Multihole wort collect ring(optional)
Anti-rinser(optional)
Kettle Tun 12000L Steam Jacket on bottom and side
Steam vent with condensate ring for kettle stack
Whirlpool Tun 12000L
Hot water tank 24000L
Heat exchanger 40M2 SUS304 plate
3 Fermentation unit Fermenter 12000/24000/72000 Glyco cooling jacket on cone and bottom
Side or top manway
CIP arm and CO2 blow off arm
Mechanical relief valve
Shockproof pressure gauge
Rotating racking arm
Dry hopping port
Carbonation stone
Sight level
4 Filtration unit(optional) Kieselguhr Filter 5000kg/hr Pressured candle type DE filter
5 Bright beer tank Bright beer tank 12000/24000 Glyco cooling jacket on cone and bottom
Side or top manway
CIP arm and CO2 blow off arm
Mechanical relief valve
Shockproof pressure gauge
Rotating racking arm
Dry hopping port
Carbonation stone
Sight level
6 Glycol Chilling Unit Glycol Water Tank 20000L Insulated conical top and sloped bottom
Cold Water Tank 24000L Dimple plate on side wall
Chiller 40HPx2PCS
7 Control unit Brewhouse controlling PLC control with touch screen for special
Fermentation Controling PLC control with touch screen for special
8 CIP Caustic Tank 2000L electric heating element inside
Sterilization Tank 2000L
Sterile Water Tank 2000L
Transfer&Control
9 Others Option Can be Customized Auger System
Grain Case
Grist Hydrator
Piping flow panel for Brewhouse
Brewhouse Separate PLC Controller

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Why Choose Tiantai

Provided services and solutions to more than 2,800+ customers worldwide.

Tiantai designs and engineers complete breweries, covering all activities from malt handling to control, brewing to fermenting, filtering to bottling, and packaging.

As one of the oldest suppliers of brewing, distilling, fermenting and filling equipment in China, Tiantai is recognized not only for high-quality equipment, but also for our technical expertise, design services and superior customer service.  

Global Reach

We have solutions in use around the world, and an ever-expanding office network provides accessibility and responsive support. With an unwavering focus on innovation, quality and customer service, we employ highly skilled engineers, technicians and support staff, supported by our global network of agents and distributors.

Sustainability

The company is committed to continuous growth, maintaining a truly customer-focused team culture and being aware of our responsibility to the environment. We prioritize sustainable practices across all aspects of our and our customer’s operations, contributing to a more sustainable future for the industries and the planet.

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